ZERES

Interactive Training Guide: Mastering the Version 5 ZE Simulator

The Version 5 ZE Simulator provides an interactive training experience that mimics the Human-Machine Interface (HMI) on actual machines. By navigating through the control screens using simulated buttons, users can practice operations as if interacting with the physical controls. The simulator is designed for easy use and helps familiarize operators with the machine’s functionality, ensuring efficient learning and troubleshooting. Perfect for training and demonstration purposes, this tool showcases the advanced features and capabilities of the Version 5 control system.

Zeres 5 Series Technical Specification (5,500 – 13,800 kN)

The Zeres 5 Series Technical Specification document offers a comprehensive overview of advanced injection molding machines designed to meet diverse manufacturing requirements. With clamping forces ranging from 5,500 kN to 13,800 kN, the Zeres 5 Series combines cutting-edge smart technology, flexible integration options, and sustainable solutions. This document outlines the technical data, capabilities, and features of these high-performance machines, ensuring optimal efficiency and precision for modern industrial applications.

Zeres 5 Series: Technical Specifications for 400 – 4500 kN Clamping Force

The Zeres 5 Series represents the pinnacle of precision and efficiency in injection molding technology. With clamping forces ranging from 400 to 4500 kN, these machines are engineered to provide flexible integration, intelligent features, and sustainable solutions. Whether for advanced injection control, optimized clamping mechanisms, or seamless user experience, the Zeres 5 Series delivers unparalleled performance, ensuring high-quality outcomes for diverse industrial applications.

Zhafir 5 Series: Revolutionizing Injection Molding Technology Brochure

The Zhafir 5 Series represents the pinnacle of injection molding innovation, combining advanced technology, precision engineering, and sustainable practices. This fifth-generation lineup offers unparalleled features such as intelligent mold protection, multi-stage speed and pressure controls, and energy management solutions. With clamping forces ranging from 400 to 33,000 kN, these machines cater to diverse industrial applications, ensuring superior product quality and efficiency. Designed for the future of manufacturing, the Zhafir 5 Series is the ultimate solution for industries seeking precision, flexibility, and environmental responsibility.

Sigmatek V5 Zeres / Venus Control Training Webinar

Explore the new Version 5 Simulator in this comprehensive walkthrough of its features. From advanced user-friendly screens to customizable functions like batch temperature settings, ejector modes, maintenance logs, and energy monitoring, this simulator demonstrates cutting-edge tools for precise control and streamlined operations. Dive into enhanced features like automatic calibration, mold protection, and sequence programming, ensuring optimized performance. See how these updates improve usability, productivity, and maintenance for a seamless machine experience. Watch the video to uncover how Version 5 redefines control systems!

Keba V5 Control Training Simulator Walkthrough

Discover how this cutting-edge machine combines a fully interactive control panel, real-time monitoring, automated mold tuning, and advanced energy-saving features. Seamlessly integrate components, customize every setting, and optimize your workflow with ease. Ready to upgrade your manufacturing game? Watch now!

How to Solve Servo Alarm 2

The How to Solve Servo Alarm 2 guide provides a step-by-step approach to troubleshooting "Servo Alarm NO.2 (E.UP)" in Zhafir machines. This alarm is triggered when the DC bus voltage falls below a set threshold, often due to low or unstable input voltage, a burnt DC fuse, or a KEB voltage inspection circuit failure. The guide recommends checking input voltage stability, inspecting the DC fuse for each axis, and testing the KEB circuit by measuring the RU18 voltage using the controller or an HSP5 connection. If the RU18 value is inaccurate, inverter replacement may be necessary. This guide is essential for maintaining machine stability in low-voltage situations.

How to Solve Servo Alarm 32 & 35

The How to Solve Servo Alarm 32 & 35 guide addresses troubleshooting for "Servo Alarm NO.32 & 35," which indicate an encoder feedback failure. This alarm is often caused by a loose or broken encoder feedback cable, a malfunctioning encoder feedback card in the KEB, or an encoder failure. Recommended steps include inspecting the encoder cable connections, checking the DC fuse for potential burning, and testing the encoder itself using the KEB parameter page (login level 5). If the parameter value reads below 100, it may indicate a feedback cable or card failure; values above 100 typically confirm encoder failure, requiring replacement. This guide is essential for diagnosing encoder-related issues accurately and safely.

How to Solve Servo Alarm 4

The How to Solve Servo Alarm 4 guide outlines troubleshooting steps for addressing "Servo Alarm NO.4 (E.OC)" in Zhafir machines. This alarm is triggered when output current exceeds a set threshold, often due to an inverter failure, short circuits, or power wire issues. The guide recommends disconnecting the motor’s output phases to isolate the cause. Common issues include damaged power wire insulation, wear from tank chain movement, poor plug insulation, or a short circuit in the motor's phases. If the alarm persists, inverter replacement is necessary. This guide is essential for safe and effective troubleshooting in high-voltage systems.

How to Solve Servo Alarm 8

The How to Solve Servo Alarm 8 guide provides troubleshooting steps for addressing "Servo Alarm NO.8 (E.OH)" in Zhafir machines. Triggered when inverter temperature exceeds 70°C, this alarm may result from a malfunction in the temperature inspection circuit or external environmental factors. The guide advises checking the RU38 power module temperature value via the controller, requiring login at level 5. By navigating to the “setting 2” page under the “Parameter” tab, users can assess the inverter's temperature to determine if circuit failure or external conditions are responsible. This guide is essential for maintaining safe operational temperatures in high-voltage systems.

How to Solve Servo Alarm 9

Servo Alarm NO.9 (E.dOH) occurs when the PTC inspection circuit detects a thermistor issue, such as high resistance or a short circuit, often linked to motor temperature problems or inspection circuit failures. This guide provides a clear analysis of the alarm's causes, safety precautions, and step-by-step solutions to diagnose and resolve the issue effectively.

Zeres III Series 400-3600

The Zeres III Series (400-3600 kN) brochure outlines the specifications for Zhafir’s high-precision, all-electric injection molding machines designed for diverse manufacturing needs. Offering clamping forces from 400 to 3600 kN, these machines are equipped with advanced features, including independent servo motors, automated mold-height adjustments, and multi-stage injection speed and pressure settings. Key highlights include energy efficiency, customizable injection and clamping units, and enhanced control systems for complex molding operations. This series is tailored for industries requiring reliable, efficient, and flexible production capabilities in a compact, user-friendly design.

Zeres III Series 4500-13800

The Zeres III Series (4500-13800 kN) brochure presents technical specifications for high-force, all-electric injection molding machines, designed for a range of industrial applications. The series offers precise clamping forces from 4500 to 13800 kN, featuring advanced control technology with independent servo motors and centralized lubrication systems. Each model includes configurable injection and clamping units, with multiple screw diameter and speed options to accommodate various materials and product demands. Key attributes include energy-efficient operations, automated mold-height adjustments, high-speed platen movement, and multi-step injection settings. The Zeres III Series machines are ideal for manufacturers seeking reliable, large-scale production capabilities with optimal precision and flexibility.

Zeres Series 400-3600

The Zeres Series 400-3600 Brochure provides technical specifications and key features for Zhafir’s Zeres Series injection molding machines, offering clamping forces from 400 to 3600 kN. These all-electric machines are equipped with a servo-hydraulic system to manage functions like ejection and core pulling, balancing precision with power. The brochure covers various machine attributes, including modular injection units, high-speed injection capabilities, multi-step settings for pressure and velocity, and user-friendly control systems. The Zeres Series machines are ideal for manufacturers needing adaptable, energy-efficient, and precise molding solutions across a range of applications.

Zeres Series 4500-13800

The Zeres Series 4500-13800 Brochure outlines Zhafir's versatile, high-force, all-electric injection molding machines designed for heavy-duty applications with clamping forces from 4500 to 13800 kN. This brochure covers specifications and technical data, including the advanced clamping and injection units that feature customizable configurations, multiple screw diameters, and a range of injection speeds. Equipped with servo-electric technology and precise control systems, these machines offer energy efficiency and enhanced precision for industrial-scale production. The Zeres Series machines are ideal for manufacturers seeking robust solutions with high-performance capabilities and adaptable configurations.

Zeres Series F

The Zeres F Series Brochure showcases Zhafir's high-speed, energy-efficient injection molding machines, specifically engineered for applications requiring fast cycling and precision. Offering clamping forces from 1,500 to 4,500 kN, the Zeres F Series combines electric-driven injection and dosing with an integrated servo hydraulic pack for ejection and carriage movements. Key features include multi-step injection speed and pressure control, automatic mold height adjustment, and a robust, centralized lubrication system. With user-friendly controls, advanced safety mechanisms, and modular injection units, the Zeres F Series is designed to deliver high throughput while maintaining exceptional precision and consistency.

Zeres Series Introduction

The Zeres Series Introduction brochure introduces Zhafir's Zeres Series, an innovative line of electric injection molding machines that incorporates an energy-efficient hydraulic unit. This hybrid approach extends the capabilities of electric machines, making the Zeres Series highly adaptable for applications that require hydraulic functions, such as core pulls. The brochure outlines the machine's modular design, servo-electric injection and clamping units, and optimized structural elements to enhance rigidity and prolong machine life. The Zeres Series is geared toward manufacturers seeking precision, flexibility, and energy efficiency for complex injection molding applications, supporting parallel movements, quick maintenance, and easy configurability.

Zhafir Introduction

The Zhafir Introduction brochure highlights Zhafir's journey and commitment to innovative injection molding technologies. Since introducing their fully electric machine series in 2007, Zhafir has delivered over 15,000 machines worldwide and expanded production facilities to over 230,000 square meters across China and Germany. The brochure details Zhafir’s advancements in servo drive systems, electric injection units, and economical machine concepts that cater to a wide range of applications. Key product lines, such as the Venus III Series, offer flexibility, precision, and dynamic performance, supporting processes for thin-walled and complex parts. Zhafir's focus remains on blending advanced technology with energy efficiency, cost-effectiveness, and connectivity for modern manufacturing demands.

How to Solve Servo Alarm 15

The How to Solve Servo Alarm 15 guide provides a troubleshooting approach for resolving "Servo Alarm NO.15 (E.LSF)" on Zhafir machines, indicating a start resistor failure. This alarm occurs if the start resistor, which controls high start-up current by charging the inverter's capacitor, malfunctions. Recommended steps include inspecting the DC fuse to determine if it’s burned, checking fuse resistance, and using the controller to verify the alarm code (Ru00) to distinguish real from illusory alarms. If the issue persists despite normal fuse conditions, a KEB inverter failure is likely, requiring replacement. This guide is critical for diagnosing and safely handling start resistor issues.

How to adjust nozzle force sensor

This guide provides step-by-step instructions for adjusting the nozzle force sensor to ensure accurate operation and prevent material leakage. Start by identifying the nozzle force sensor and nozzle overrun sensor. You can confirm the nozzle force sensor by observing the light at the back of the sensor when the nozzle touches the mold, or by checking for the "Nozzle Touch Check" indicator when the sensor contacts the bar. Once identified, set the nozzle force sensor distance to 4-5mm, a value optimized through software testing. Ensure the nozzle overrun sensor maintains a minimum distance of 2mm. Adjustments should be finalized to prevent material from escaping the nozzle, completing the setup.

How to adjust zero for injection axis

The How to Adjust Zero for Injection Axis guide provides steps for setting the mechanical zero position on the injection axis in Zhafir machines. Begin by installing and adjusting the belt tension to ensure it is neither too loose nor too tight. Then, access the "Zero Setting" page, activate zero setting mode by switching on the "Zero Status" button, and press "Injection Forward" to move the screw to the mechanical zero position. Click the "Zero End" button to confirm the setting, restart the machine, and test the injection movement in adjust mode to verify accuracy. This guide is essential for precise zero calibration on the injection axis.

Recovering from a injection drag limit

This guide provides clear instructions on how to resolve a persistent Injection Drag Limit Alarm on a VEII machine equipped with a SigmaTEK controller. It walks users through steps to safely reset the system when the alarm occurs due to a positive stop in the pullback position, specifically when the Suck Back End (SE7) switch is triggered. This procedure is essential for field service, training, and customer troubleshooting.

Zhafir Operator Panel